Raising an Obelisk: Part 3
by Rick Brown
Reprinted from the Number 54, December 1999 issue of Timber Framing.
I was determined to stick with this problem and to get an
obelisk upright. My sculptor, builder, timber-framing wife, Laura,
now became engulfed in my obsession. Laura and I made drawings
and constructed and tested two concrete models. Mark Lehner and
Julia Cort visited our studio for a demonstration. Surprising me,
Mark enthusiastically supported the method. "This is Egyptian,
archaic and simple," he said, "an idea I believe will work."
Shortly afterward, Julia Cort approved our construction calendar
and offered funding to conduct a design development workshop
inviting VMI's Grigg Mullen, the ever-ready traveling engineer
with calculator, Jim Kricker, the New York millwright and rope
and rigging expert with his 7,000-lb. dynamometer, as well as VMI
cadet-on-leave Andy Smith and our own Wyly Brown armed with
long-handled hoes. Laura and I were delighted with the new problem-
solving firepower on our obelisk-raising team. Jim Kricker
suggested a single rope sling around the obelisk, notably simplifying
our thinking about stabilizing the tall, slender granite shaft
during the raising. During a four-day workshop at our studio in
Norwell, Massachusetts, we poured a 6-ft. concrete obelisk and
built a 3x4x8-ft. sand pit and ramp holding a ton of sand to test
and refine our idea.
The Aswan experience had alerted us to the importance of
knowing the ropes. Jim Kricker inquired at the Cordage Institute in nearby Hingham and found suppliers for large quantities of Manila
rope similar to that used by the Egyptians. Manila's natural
fibers align with use, increasing its strength and diminishing its
stretch. Using Kricker's dynamometer, we tested inch-and-a-half
and 2-in. rope using the known load requirements for our raising.
The amount of stretch in the rope under working loads was a
factor in setting the height of the bearing wall so that the obelisk
would land on or above the turning groove in the pedestal.
Reminding ourselves of the frustration when 170 pullers were
unable to raise the stone from a 35-degree position on the ramp,
we decided to find out what angle we needed for the final pull,
when most of the sand would be out of the box. Grigg Mullen
calculated pulling requirements for our proposed 25-ton stone at a
number of different angles. He proposed a 75-degree angle, which
would (for example) require a 37-lb. pull from each of 135 pullers.
Such a light load would insure an easily controllable final pull. One
Egyptian temple relief shown by Dieter Arnold depicts a symbolic
erection of an obelisk with ropes by Ptolemaios XII Neos Dionysos.
The angle of the obelisk in the relief is -- you guessed it -- 75
degrees.
The scene now moved to Milford, New Hampshire, where
Dave McCormick, Fletcher Granite's yard supervisor, used two
cranes to pull a 65,000-lb. (175 lbs. per cu. ft.) chunk of Kitledge
gray granite out of Fletcher's quarry there. Then the scene moved
to Fletcher's headquarters in Chelmsford, Massachusetts, where
the inspired quarrymen took great pride in skillfully shaping the
block into an obelisk measuring 36 ft. overall, including the 42-in.
pyramidium, the topmost portion where the four sides taper sharply
up to a point. The finished stone, 42 in. square at its base, tapered
to 30 in. square at the base of the pyramidium and weighed 49,500
lbs., with its center of gravity equidistant from its four surfaces and
14 ft. 1 in. from the base.
Orthogonal drawing of 18-ft. granite bearing wall with stepped center
section and plumb flankers. Shading lines indicate radiused portion of the
pivot block above and 13-in.-wide turning groove in the pedestal below.
On August 24, 1999, Al Anderson of Blue Ridge Timber
Framing arrived and hit the ground running (though he
brought his fishing pole). Over the next three days he supervised
the construction of the bearing wall, ramp and sand box. The
bearing wall comprised large granite blocks in a three-bay system
(drawing above), with the central bay offering a stair-stepped 75-
degree face and the outer bays plumb to restrain the obelisk if necessary.
Our ramp of crusher-run gravel ran in a gradual slope up to the
rear of the bearing wall. Fletcher provided precast concrete blocks
tenoned together to make up the walls of the box.
Around noon that same day, Jim Kricker drove up in his oneton
flatbed truck, riding low on the axles with a spectacular load of
hemp, some of it 3-in. Smiling from ear to ear, Jim had never in his
life imagined a project that would require so much cordage. Using
a simple lever, Jim and Grigg pre-stretched the rope to the load
limits required to raise the obelisk. We developed a controlled
brake-release method. Three 3-in. lines, each wrapped three times
around the 12-in. oak brake logs at each end, provided six points of
controlled release which would allow us to lower the obelisk slowly
into position.
Was any timber framing involved in this project? It's a fair
question. After leaving our dusty derrick dead in the desert, we
hadn't used much wood to speak of. We did have a beautiful
veneer-grade white oak pivot block (labeled in the drawing above),
made by Wyly and my colleague Ellen Gibson, which provided a
soft bearing surface for the obelisk to rotate around from horizontal
to the 75-degree position against the bearing wall. Laura made
the saddle, a tenoned structure with carved housings to hold the
ropes wrapped around the butt of the obelisk. Wyly made a plumb
square, based on the ancient Egyptian pattern shown in W. M.
Flinders Petrie's Tools and Weapons (Constable & Co., 1917). We
strapped this device to the side of the obelisk to observe its angle of
rotation (facing page, lower right). Andy carved hardwood longhandled
hoes (facing page, top), similar to those used by ancient
Egyptians, to pull the sand through the sandbox portals. Our pedestal
stone allowed for a 16-in. margin around the base of the obelisk. The
turning groove was 5 in. deep, 13 in. wide.